Testing Guidelines

Does High Voltage Testing Damage Cables?

If high voltage testing damaged cables, people wouldn't do it, right? How much voltage does it take to break down a cable? Is it worth it to test a cable with high voltage?

The goal of high voltage testing is to find near shorts, such as where insulation is weak. The near short may not be an issue at first, but over time and use the insulation will continue to wear until the short is present. This could cause dangerous situations.Burned Cable

Testing with high voltage will find potential shorts before they become a problem. High voltage tests will not damage the cable, not even if there is a potential short. However, there is one high voltage test that can destroy cables.

The dielectric breakdown test will increase the voltage until the current increases. It will find the highest voltage the cable can stand before damaging or destroying the cable. Unless performing a dielectric breakdown test—intentionally damaging the wire—high voltage testing will not damage a cable.

For more information on test voltages, Cirris recommends the following article:

What is the Right Test Voltage?


Further Reading:

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