A blog exploring electrical cable testing guidelines, best practices, and advice for getting started with your testing process.
The Easy-Touch Pro is a high voltage benchtop tester prepped with an internal PC make cable test fast and easy. Learn why the Easy-Touch Pro is right...
Update your Easy-Wire today for a more efficient software with new features and advanced technical support to improve your cable and harness testing.
A list of upcoming trade shows for customers to better learn about high voltage testers for their testing needs, Cirris' Easy-Touch Pro, and test...
While plastic shells don't need to be tested, metal shells and even plastic shells with conductive coatings should be included as a test point.
With all the high voltage safety warnings and labels, it’s easy to see why testing with high voltage would create uneasy feelings. If you don’t...
First-ended pinning is the process of pinning the first end of a wire and using capacitance to verify that the wire has been placed in the correct...
Using a series of different connectors that attach directly to Cirris testers give users a way to test cables containing a variety of connectors. We...
The test process is vital to ensure safe cables while others are unnecessary for certain cable shops. Having an organized test process helps the...
If you are using an Easy-Touch, the computer is built into the tester. For other Cirris testers, you will need to connect your tester to an...
Cirris testers aren’t impervious to data loss. If something happens to your tester, there is no guarantee your test files would survive the damage....
High voltage testing is useful for finding errors that could go overlooked. Not every cable needs to be tested with high voltage. Be careful using...
The resistance values are found in the low voltage settings of the test program. One setting is for connection or wire resistance while another sets...
Cirris Smart-Lights™ can store information for fixturing cables, show error location, and save you time and money.
Although some Cirris customers still use original testers from past decades, we recommend that you upgrade to a supported tester.
When it comes to testing, our goal is to make the process as easy as possible. That is why Cirris has developed accessories in addition to testers...
Unless performing a dielectric breakdown test—intentionally damaging the wire—high voltage testing will not damage a cable.
Understanding the causes of weak insulation can help you fix them and prevent the problem from reoccurring. The bad insulation can be caused by...
High voltage testing may not be necessary for all your cables, but it can help make your cables safer by finding flaws.
While it’s inevitable for adapters to stop functioning eventually, there are a few methods you can use to prolong the life of your connectors and...
Often capacitance can contribute to a charge or overcurrent error. Reducing the capacitance can help the cable pass.
If the sample cable contains an error, and the final cable contains the same error, the tester will not catch the mistake. This is why you must...
Understanding the reasons behind testing errors will improve cable testing and will help prevent future errors from occurring.
If you are looking for information on Cable testing or have a question about your Cirris product, try searching the Learning Center for answers.
If you need to perform a task that is not possible with the basic tester features, contact Cirris to find out if a custom script will help you...
The Cirris Header Strip is a useful tool for switching out different fixturing cables quickly. They provide a platform for changing cables with ease.
Dry Circuit Testing is used after Environmental Stress Tests to Detect Contaminates and Oxides on Mating Contact Surfaces.
Use the Cirris Digital IO module to trigger hipot tests from a safe distance or enable lights and sounds to warn others of high voltage.
If you haven’t used the “Try It” feature before, you may find it a useful tool when creating or editing a test program.
With so many reporting options and features, you can create the perfect report for your needs.
HV test applies voltage to multiple nets simultaneously while still ensuring that each net is tested against every other net, thus speeding up the...
The following Cirris testers CAN be networked: Signature Touch 1/Touch 1 Ultra, Signature 1100-R+/1100-H+, CR/CH+/CH2, Easy Touch Pro
If one of the connectors breaks, replace the Cirris Connector Saver for a fraction of the price it would take to repair or replace the tester.
Halloween is only a few days away. If you still need a costume, look no further. Our costume guide will make you the star of your company’s party.
Smart-Lights are a tool that will cut down on the amount of time and effort you spend setting up a test while helping to eliminate test setup errors.
Using 4-wire Kelvin testing to measure resistance down to 1/10,000th of an ohm, Cirris carefully cut strands of a wire and recorded the results.
If you are experiencing shorts or high voltage testing failures, check if your cables or wires are being compressed with clamps or tight-fitting...
Adding digital I/O to your test system can not only speed up the testing process but will make testing safer.
Zuken will demonstrate quote generating software, then show the build process all the way through to testing with Cirris.
Fixturing may be required to endure hundreds or thousands of tests. Certain methods are available to help make fixturing last for as long as it needs.
If you can afford it, want more accurate tests, and would like to build your company’s reputation, we recommend looking into high voltage testing.
A hipot test can be very useful in helping you develop a process that builds high quality cables and wire harnesses.
The Cirris Connector Generator allows you to bypass the work of creating a connector.
If you haven’t upgraded for several years, please call Cirris Tech Support so we can walk you through the steps of upgrading to the latest version.
Metal whiskers are tiny growths that form on metals. They are electrically conductive and can cause shorts or current leakage.
Will the wireless trend turn out like the paperless trend? Or will wireless technology live up to its name?
You can test the possible causes of a failure until you pinpoint the true reason for the failure.
Insulation can absorb moisture from humidity in the air, increasing the probability of an insulation resistance failure.
Many cable and harness shops have found barcode scanners to be a convenient way to avoid mistakes and save time when assembling cables and harnesses.
Cirris has been working with companies throughout the wire processing industry to create a cohesive build process.
Solid copper wire is expensive, but pay less and you might end up with copper-clad aluminum.
Fixturing is the word Cirris uses to describe the intermediate cables that connect the tester to the cables you test.
The intermittents test continuously runs low voltage tests to give the operator a chance to move the cable around and look for errors.
Studying failures can be one of the most valuable ways to increase the number of good cables your company produces.
Our 2017 April Fools’ joke will be released to customers on April 1st. You can view jokes from previous years in the Humor section of cirris.com.
Cirris testers are built to keep workers safe, but there are still steps shops can take to help ensure no one is injured in any way.
Advances in testing have an effect on the test process in your company. Contact Cirris to learn about our newest testers and see what an upgrade can...
Tell us your thoughts and experiences so we can make our products work better for you.
If you want to ensure your cables and harnesses meet every expectation, check out the list of companies able to help.
If you don’t test, you might not catch that fatal error that could wreck both your cable and your business.
Spending time and money on unrequired testing may sound like a waste, but the results of high voltage testing can tell a different story.
If you discover your tester is out of calibration, you will need to send it to Cirris or a third-party calibration lab.
If you are interested in a tester that can test 1500 VDC and 1000 VAC with up to 1024 test points and has a built-in PC, check out the Easy Touch Pro.
Cirris has several ways of helping you determine how much wire is still on the spool.
Cirris provides demo units of all our testers so you can try out a tester before you buy it.
Unexpected capacitance can cause false failures in your cables.
Cirris now offers a package called Power User that unlocks all easy-wire features at once.
This information is from the article, “What does a cable tester cost?”
Fixturing must be built to provide a way to connect the cable to the tester.
The cable testing industry has a few unique words that may mean different things to different people.
High voltage test errors can be complex and confusing if you don’t know what each result means. A basic overview can clear up a lot of the confusion.
Cirris Testers look for good connections in cables. If anything unexpected happens, the tester reports an error and provides details of what is...
Use the following practices to help when testing twisted pairs.
During testing, flux that has not been cleaned off the connector can create errors that cause test failures.
Since automated testers cannot test the strength or reliability of a crimp, manufacturers rely on quality crimp tools to ensure a solid crimp.
Guided assembly eliminates mistakes by testing each connection at the moment of contact.
If someone asked you what all those different components were for, could you answer them?
Cirris testers have systems in place to ensure you are safe during high voltage testing. However, you can never be too safe.
You will need to use a Performance Check Kit from Cirris to be certain your tester is calibrated.
Four-wire Kelvin testing provides a more accurate resistance measurement.
Stop by Cirris next time you have a chance. Cirris believes in a work-life balance.
Cirris wants to provide the best testing experience for you and your company. Our accessories can help.
Cirris uses the word “Fixturing” when referring to the set of wires and connectors that connect the device-under-test to the tester.
All market segments want quality automated testers to ensure their cables will function as expected.
When you run into a problem you cannot solve, contact Cirris Tech Support.
Whether you want to come exhibit your products or tour the show as an attendee, you are sure to learn something new to help your company.
Thinking about the good that comes from your work motivates you to do your best.
Cirris tech support is well-trained to accurately and politely help you with your testing needs.
Remember that the benefits of a new tester outweigh the fears you have about change.
Cirris offers training classes to help customers feel comfortable using our products.
A-620 Cable Testing Standard provides guidelines to maintain quality in wires, cables, and harnesses.
Cirris would like to give you a written summary of what you could see if you met us at one of our shows.
To take full advantage of tradeshows, come prepared with questions and and topics to discuss.
Be sure the cable used to create the test program is correct then double check the test program instructions before testing.
Some people call it high voltage testing while some call it hipot testing. Each of these terms can mean different things to different people.
In certain cases, lowering the dwell time will not affect test results and will lessen the amount of time spent high voltage (hipot) testing.
Low voltage testing will find crucial errors in your cable. However, sometimes getting the settings right for the test can be tricky.
Resistance is the limitation of current through a wire. Knowing the correct resistance of a wire will result in more accurate testing.
If manufactures think cutting testing will save time, they may not understand the test process or they may underestimate the impact testing has on...
What are the most important things to consider when buying a new automated cable tester? Read and find out.
Improve production by organizing your test process.
Extend the life of your tester by following a few simple guidelines.
If you treat automated testing the same way an athlete treats protective gear, you'll find testing to become less of a burden and more of a benefit.
Improving quality through cable testing can help attract customers and create loyalty to your brand.
Use the Serial Number feature of your Cirris Tester to organize and simplify your testing process.
Just like different people have different diets, how do you know what which test method works best for your company?
A few tips on how to keep up the quality of your cables and harnesses when you can't keep up with the amount of work.
Know someone who is still hand beeping when they should be using an automated tester? This article will help convince them to make the change.
If you don't have an automated cable tester in your cable or harness manufacturing shop, here are four reasons to buy one.
Learn everything you need to know before you buy a cable tester to ensure you make the right choice.
Do you know where to turn to learn the latest trends of the cable testing industry? This article can help you find answers.
Stop seeing cable testing as a burden and start treating it like your defense against danger.
Not every person who contacts Cirris needs to buy a tester. Here are examples of situations when a Cirris Tester won't help.
If your cable tester continuously fails your cable, try these four things before wasting time shipping the tester back to Cirris for unneeded repair.
By using the proper cable testing equipment, testing often, and checking the specs, you can avoid all sorts of wiring errors.
Learn about fixturing, software, and reports with the CH2 test system. These three tools can help you become an expert with using this cable tester.
Test technicians can use these five tips to create a safe and successful cable testing environment.
Want to make the testing process easier? Here are four Cirris products to help you improve your testing process and train employees to become experts.
How to prepare before your new automated test system arrives at your cable and harnesses assembly shop.
3 Reasons why Cable and Harness Assembly Shops should Invest in High Voltage Testing.
New to automated testing? Consider the types of cables or harnesses you are testing, if you will need high voltage, if components are involved.
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